Case Study/Leading automotive manufacturer
Manufacturing · Utilities
170 nodes across three production halls, live and self-reporting.
How we replaced a leading automotive manufacturer's manual energy + water audits with a continuous-monitoring mesh that pays back in months — not years.
At a glance
ClientLeading automotive manufacturer
SiteCentral India — Plant 04
Scope3 halls
SolutionsMT-SEM-01, MT-SWM-02, MT-I40-04
StatusOperational · Phase 2 planned
170
Nodes deployed
3
Production halls
24/7
Continuous monitoring
1
Single dashboard
§01 — Challenge
The clipboard era.
The client's Plant 04 ran a monthly energy audit. Two engineers, three days, 100+ panels — and the data was already stale by the time it landed in a spreadsheet. Water tracking was worse: a quarterly read of bulk meters with no breakdown by hall.
The plant manager wanted three things: live numbers, leak alerts before the floor noticed, and a single screen for the morning standup. The existing SCADA touched only the boilers.
§02 — Architecture
What we built.
§03 — Timeline
Four phases, end to end.
Phase 01
Site survey + Hall A pilot
32 nodes
Phase 02
Full Hall A + Hall B rollout
+88 nodes
Phase 03
Hall C + water network
+50 nodes
Phase 04
ERP integration + handover
170 live
§04 — Outcome
"We saw the first leak alert at 3:14am — 90 minutes before the morning shift would have spotted the puddle. That single catch paid for the deployment."
PE
Plant Engineering Lead
Leading automotive manufacturer
Run the same playbook on your site.
We'll start with a one-day site survey. You'll get a phased rollout plan and a pilot scope by the end of week two.
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