India · UAE · 12 years of IoT engineering
info@mutechautomation.com·EN
Solutions/Robotics/Custom AGV
MT-AGV-11 · Custom AGV

The forklift goes home.
The fleet stays on the floor.

LIVE·6 AGVs · OEE 94.6% · 468 trips today

Lift, tow and heavy-payload AGVs on magnetic-tape, QR or hybrid navigation. ROS 2 base, Cat-3 safety LiDAR, fleet manager that talks WMS, MES and the lift control over REST. Fixed-path automation that just works — three shifts, no driver rotation, no near-miss incident in nine months.

What's in the fleet
1,500 kg lift3,000 kg heavy lift500 kg towOutdoor / yardCat-3 LiDAROpportunity chargingROS 2 + ModbusElevator API
MT-AGV-11 · Fleet operations · live
Sensoverse/Robotics · AGV/Automotive plant · Production HallLIVE · 14:32 IST
FACTORY FLOOR · MAGNETIC + QRSHIFT 2 · 14:00 → 22:00 IST
PLANT 04 · PRODUCTION HALL · TOP-DOWNBAY-ABAY-BBAY-CBAY-DD-1D-2D-3D-4ASSEMBLY LINE 1ASSEMBLY LINE 2CHARGE25 kWAGV-06AGV-05AGV-01AGV-02AGV-03AGV-04X-3 HOLDmagnetic tapeQR decisionAGV in motionassembly line
Fleet OEE · live
94.6%
Trips · today
468
Mean trip · time
3:42m:s
Near-miss · 90 days
0
// 6 AGVs · magnetic tape perimeter + QR decisions. Intersection X-3 holding for priority crossing.
468
Trips · per day
94.6%
Fleet OEE
0
Near-miss · 90 days
3 shift
Unattended ops
§01 — What this is

Most material-handling is still a forklift driver, a clipboard and a radio. Yours doesn't have to be.

01

Fixed-path · predictable

Magnetic tape and QR markers cost ₹40 / metre and re-route in an hour. The fleet runs the same path the same way every shift — easy for the line supervisor to reason about, easy to audit, easy to bring up.

02

Cat-3 safety · day one

SICK or Hokuyo safety-rated LiDAR with the site E-stop network on every chassis. Three years of deployment across three plants — zero near-miss incidents and zero recordable injuries.

03

Talks to your stack

WMS / MES / ERP integration over REST + MQTT. Elevator and door APIs. Fleet OEE rolls into the plant dashboard the same way press-shop OEE does. Not an island; part of the plant.

§01 — Complete stack

End-to-end. Not just a device.

A solution is hardware in the field plus the infrastructure that makes the data useful — secure ingestion, a dashboard your team actually opens, and APIs to whatever runs your business.

L4
Apps & Dashboard
Role
Visualisation, role-based views, reports, alerts, ticketing
Tech
Sensoverse Web · Mobile · Open API · Webhooks
L3
Application Server
Role
Business logic, rules engine, analytics, ML, multi-tenant data isolation
Tech
Sensoverse Cloud · on-prem · hybrid · TimescaleDB · Postgres · ClickHouse
L2
IoT / Network Server
Role
Device management, message routing, decoding, OTA, downlinks
Tech
ChirpStack · MQTT broker · LwM2M · OPC-UA gateway
L1
Field — Custom AGV (MT-AGV-11)
Role
Sensors, actuators, edge compute, gateways
Tech
ROS 2 · Modbus · REST

// Deployments can run on Sensoverse Cloud, on your VPC, fully on-prem, or hybrid. Data residency: India (Mumbai) and UAE (Dubai) regions available.

§03 — Where it goes

Eight fixed-path patterns. One fleet.

Pick a row — see the pattern.

01 / 08 · Assembly-line feeding

Tugger train · multi-trailer

Tow AGV pulls 2–4 trailers loaded at the supermarket. Drops at line-side, returns empties. Replaces the forklift-and-pallet-on-a-pallet pattern that owns most assembly aisles today.

500 kg tow capacity
2–4 trailers / train
Auto-hitch / unhitch
Line-side stop accuracy ±10 mm
§04 — Why fixed-path

For repeatable runs, boring beats clever.

AMRs do dynamic re-planning brilliantly, and they shine where the floor is messy and routes change daily. For predictable line-feeding, cross-dock and pack-out flows, fixed paths are cheaper to install, faster to bring up, and easier to defend at safety audit.

The old way

Forklift + operator

Coverage1 driver · 1 truck
Cost / tripOperator wage + diesel
PathDifferent every time
SafetyDriver attention
AuditPaper sign-off
Bring-upHiring + training
MuTech · AGV

Fixed-path · 3 shifts

Coverage1 super · 8 vehicles
Cost / tripkWh + amortisation
PathIdentical every time
SafetyCat-3 LiDAR · 360°
AuditPer-trip digital log
Bring-upTape + commissioning
§03 — Dashboard & analytics

What your team sees.

Live KPIs, drill-downs, scheduled reports, and role-based access — out of the box. Custom widgets and white-label themes available.

AGVs on shift
12 / 14
Live
Throughput
184 trips
Today
Avg cycle time
4m 12s
Pick to drop
Errors (24h)
2
Auto-recovered
Insights produced
  • 01Fleet manager dashboard — task queue, traffic, conflicts
  • 02Heatmap of AGV traffic and bottleneck zones
  • 03Battery + opportunity-charge planning
  • 04Mission analytics + SLA reporting per shift
  • 05Integration log: WMS / MES / ERP handshakes
Alerts & events
  • E-stop triggered
  • Path blocked > 30s
  • Battery < 15%
  • Comms loss
// Channels: SMS · Email · WhatsApp · webhook · ITSM
§04 — Security & infrastructure

Built for plant & campus IT.

Industrial sites have non-negotiables — segmentation, audit trails, and the ability to run when the WAN drops. We design for that on day one.

Transport
TLS 1.3 device → cloud. Mutual auth via X.509 or pre-shared keys. LoRaWAN 1.0.4 / NB-IoT carrier-grade encryption end-to-end.
Identity
Per-device certificates, automated rotation. RBAC + SSO (SAML / OIDC). Audit log of every operator action.
Data
AES-256 at rest. Tenant isolation at row + schema level. Configurable retention, GDPR / DPDP-aware exports and deletes.
OTA &amp; ops
Signed firmware, staged rollouts, rollback. 24×7 monitoring, on-call, runbooks. SLA up to 99.95%.
Deploy
Sensoverse Cloud (default), private VPC, on-prem (air-gapped), or hybrid. Mumbai & Dubai regions.
Compliance
ISO 27001 controls, SOC 2 Type II in progress. Vendor / penetration test reports under NDA.
§05 — Use cases

How customers use it.

Real applications, real outcomes. Every site is engineered — these are reference deployments to anchor a conversation.

ManufacturingUSE-01
Scenario
Automotive pilot — 6 AGVs feeding two assembly lines
Outcome
Material-handling labour redeployed to QA; cycle time -8%
LogisticsUSE-02
Scenario
Distribution centre — pallet movement on QR navigation
Outcome
Throughput 184 trips/shift; 24/7 unattended operation
§07 — Devices used

The full AGV stack.

Vehicle variants, fleet manager, charging docks, the magnetic / QR path infrastructure, and the Sensoverse Robotics console. Sized per site after a one-call scoping.

Model
Role
Key specs / note
MT-AGV-LIFT-1500
Lift AGV · 1,500 kg
1,500 kg payload · 800×1200 palletMagnetic / QR / hybrid navROS 2 base · LiFePO4 100 Ah

The workhorse for cross-dock and storage moves. Field-replaceable battery; hot-swap variant for 24×7 sites.

MT-AGV-TOW-500
Tow AGV · 500 kg trailer pull
500 kg pull · 2–4 trailersAuto-hitch + unhitchMagnetic tape primary · QR decisions

Line-feeding workhorse. One tow AGV pulls a train that replaces a 3-person material-handling rotation.

MT-AGV-LIFT-3000
Heavy lift AGV · 3,000 kg
3,000 kg lift · counterbalancedReinforced chassis · steel + aluModbus + safety PLC interlock

For finished-good pallets, drum carts and tooling jigs. Safety PLC integrates with site E-stop network.

MT-AGV-OUTDOOR
Outdoor / yard AGV
IP54 chassis · weather sealsGNSS + tape hybridHeated battery · cold-start to −10 °C

Yard-transfer variant. Covered routes preferred; rain / heavy-wind lockout policy configurable per site.

MT-FLEETMGR
Fleet manager
Traffic + task queueWMS / MES integrationElevator + door API

Plans routes, manages traffic at intersections, balances battery state. WMS / MES integration over REST.

MT-CHARGE-DOCK
Opportunity charging dock
LiFePO4 4-bay · 25 kWInductive contactless optionTray-or-bay form factor

Top-up dock at line-side. Opportunity charging keeps the fleet at >70% SoC without scheduled charge windows.

MT-MAG-TAPE
Magnetic tape · QR markers
3M magnetic tape · 25 mm × 50 mQR-code laminated markersField-replaceable in 4 minutes

The lowest-cost path infrastructure. QR markers at decision points; tape between. Crews can re-route in an hour.

Sensoverse — Robotics
Operator console + analytics
Mission queue · per-vehicle KPIsOEE + utilisation reportsWMS / MES / ERP webhook

Operator console for the line supervisor. Daily fleet-OEE email at 06:00. Per-vehicle audit log for safety / EHS.

§08 — Specifications

Engineering data.

// Indicative — full datasheet on request.

Payload variants500 kg tow · 1,500 kg lift · 3,000 kg heavy lift
NavigationMagnetic tape · QR codes · hybrid · GNSS outdoor
Speed0.8 – 1.6 m/s loaded · 1.2 m/s unloaded
Path repeatability±10 mm stop · ±5 mm at decision points
SafetySICK / Hokuyo Cat-3 LiDAR · safety PLC · 360° bumper
E-stop integrationSite E-stop network · auto-park on signal
BatteryLiFePO4 100 / 200 Ah · 6-yr cycle life
ChargingOpportunity 25 kW · hot-swap 4-min option
CommsWiFi 802.11ac · 4G fallback · ROS 2 DDS internal
Fleet manager8 vehicles / instance · WMS / MES REST + MQTT
EnclosureIP30 indoor · IP54 outdoor variant
Operating temp0 °C → +40 °C indoor · −10 °C → +50 °C outdoor
DimensionsCustom · 800–1800 mm length · 600–1200 mm width
ComplianceCE · BIS · ANSI/RIA R15.08 · ISO 3691-4
§09 — Deployments

Where it's running, right now.

ManufacturingAssembly feed
since 2024

Vehicle manufacturer · assembly pilot

Pilot · 6 AGVs feeding 2 assembly lines
6
AGVs in fleet

Material-handling rotation of 7 staff redeployed to in-line QA. Line cycle-time cut 8% on the steadier feed. 26 trips/shift × 3 shifts × 6 vehicles = 468 trips/day unattended.

Cross-dock1,500 kg
since 2024

Automotive manufacturer · Central India

Cross-dock pallet movement
8
AGVs in fleet

Three forklift drivers per shift replaced by one supervisor across 8 AGVs. Dock-door throughput up 22%; near-miss incidents down to zero in 9 months.

PharmaBonded zone
since 2025

Pharma manufacturer · Hyderabad

Bonded-zone + cleanroom transit
4
AGVs in fleet

Customs-bonded zone unattended. Audit log per trip accepted by the regulator. Cleanroom transitions automated; gowning-overhead time saved 14 min / batch.

§10 — Pilot

A 6-vehicle pilot in 60 days.

Send a floor plan + a current-state material-flow diagram. We come back with a route map, a sized fleet, a commissioning plan and a fixed-price quote within a week. First trip in 60 days; OEE benchmark in 90.

Commercial — how we sell it
MOQ1 vehicle · pilot
Lead time8–10 weeks
Warranty2 years on hardware
Made inIndore, India
EngineeringOn-site commissioning + tape
Pilot6 vehicles · 90 days OEE