India · UAE · 12 years of IoT engineering
info@mutechautomation.com·EN
Solutions/IoT/Liquid Flow
MT-LFS-09 · Liquid Flow Family

Three sensor families.
One transmitter.

LIVE·264 meters · ±0.6% reconcile · 142 sites

Ultrasonic clamp-on for retrofits, electromagnetic for slurry and effluent, vortex for steam and gas. One transmitter, one BOM column, one Sensoverse dashboard. Reconcile mass balance to ±0.6%.

What we measure
Volumetric m³/hMass kg/h (T + P)Velocity m/sDensity kg/m³BTU · steamTotaliserPaired-meter driftNABL-traceable
Sensoverse · Flow — schematic + live readouts
Sensoverse/Flow/Automotive plant · CHW loop ALIVE · 14:32 IST
SCHEMATIC · CHW SUPPLY LINE·US · ULTRASONICDN200 · PN16 · STEEL · UPSTREAM 10D
AB142.8m³/h · DN200MT-LFS-XMTUPSTREAM ›› DOWNSTREAMVELOCITY1.84 m/sFLUID TEMP22.4 °CDENSITY998.2 kg/m³TOTAL · TODAY14820 m³DRIFT · 30 d±0.020 %
Flow · live
142.8m³/h
Total · today
14820m³
Drift · 30 d
±0.020%
Drift alarm
OK
// Click a sensor family — the schematic switches. Ultrasonic V-method, EM coil + electrodes, or vortex bluff body.
±0.5%
Best accuracy class
3
Sensor families
DN10–1200
Pipe-size range
NABL
Cal-traceable
§01 — What this is

Most flow vendors sell you a sensor. We sell you the right one.

01

Picked by physics

Ultrasonic for clean-water retrofits, electromagnetic for slurry and effluent, vortex for steam and gas. We pick the family the application actually needs — not the one the catalogue prefers — and put them all on one transmitter.

02

NABL-traceable, audit-grade

Per-meter NABL-traceable factory cal. Field cal between cycles with the MT-CAL-PORT kit. Drift is tracked continuously, alarms before excursion, and the per-meter audit log rolls into a compliance binder you can hand to the regulator.

03

Pairs for reconciliation

Paired in / out meters compute material balance on every batch. Reactor feed reconciliation tightens from ±3.4% to ±0.6% in 60 days. Yield-gap arguments at the morning meeting end — the data answers them.

§01 — Complete stack

End-to-end. Not just a device.

A solution is hardware in the field plus the infrastructure that makes the data useful — secure ingestion, a dashboard your team actually opens, and APIs to whatever runs your business.

L4
Apps & Dashboard
Role
Visualisation, role-based views, reports, alerts, ticketing
Tech
Sensoverse Web · Mobile · Open API · Webhooks
L3
Application Server
Role
Business logic, rules engine, analytics, ML, multi-tenant data isolation
Tech
Sensoverse Cloud · on-prem · hybrid · TimescaleDB · Postgres · ClickHouse
L2
IoT / Network Server
Role
Device management, message routing, decoding, OTA, downlinks
Tech
ChirpStack · MQTT broker · LwM2M · OPC-UA gateway
L1
Field — Liquid Flow (MT-LFS-09)
Role
Sensors, actuators, edge compute, gateways
Tech
Modbus · HART · 4-20mA

// Deployments can run on Sensoverse Cloud, on your VPC, fully on-prem, or hybrid. Data residency: India (Mumbai) and UAE (Dubai) regions available.

§03 — Where it goes

Eight applications. One flow family.

Pick a row — see how we deploy it.

01 / 08 · Reactor feed reconciliation

Paired in / out · ±0.6% balance

Ultrasonic or EM meters on every reactor feed line plus the product takeoff. Mass-balance reconciliation tightens from ±3.4% to ±0.6% in 60 days — yield-gap arguments end.

Paired-meter drift alarm
ISA-95 batch tag
Auto-reconcile per batch
Yield-gap dashboard
§04 — Why three families

One sensor doesn't fit every fluid. Three do.

Vendors that only sell one technology force the fluid to fit the sensor. We pick the sensor to fit the fluid — clamp-on ultrasonic for retrofit, EM for slurry, vortex for steam. Same transmitter, same dashboard, same APIs.

MT-LFS-09-US

Ultrasonic

MountClamp-on / in-line
PipeDN15 – DN1200
Accuracy±1.0%
FluidsClean water · DM · coolant
RetrofitYes — no pipe cut
MT-LFS-09-EM

Electromagnetic

MountIn-line · full bore
PipeDN10 – DN1000
Accuracy±0.5%
FluidsSlurry · sewage · effluent
RetrofitCut + flange
MT-LFS-09-VX

Vortex

MountIn-line · flanged
PipeDN15 – DN300
Accuracy±0.75%
FluidsSteam · gas · low-σ liquid
RetrofitCut + flange
§03 — Dashboard & analytics

What your team sees.

Live KPIs, drill-downs, scheduled reports, and role-based access — out of the box. Custom widgets and white-label themes available.

Total flow
184 m³/h
All meters
Out-of-tolerance
0
Drift watchlist
Comms uptime
99.7%
Last 30 days
Calibration due
4
Next 30 days
Insights produced
  • 01Flow totaliser with consumption baselining
  • 02Drift detection between paired meters (in/out)
  • 03Calibration schedule with NABL audit trail
  • 04Process correlation: flow vs pressure / temperature
Alerts & events
  • Flow > setpoint
  • Drift > 2%
  • Sensor fault
  • Comms loss
// Channels: SMS · Email · WhatsApp · webhook · ITSM
§04 — Security & infrastructure

Built for plant & campus IT.

Industrial sites have non-negotiables — segmentation, audit trails, and the ability to run when the WAN drops. We design for that on day one.

Transport
TLS 1.3 device → cloud. Mutual auth via X.509 or pre-shared keys. LoRaWAN 1.0.4 / NB-IoT carrier-grade encryption end-to-end.
Identity
Per-device certificates, automated rotation. RBAC + SSO (SAML / OIDC). Audit log of every operator action.
Data
AES-256 at rest. Tenant isolation at row + schema level. Configurable retention, GDPR / DPDP-aware exports and deletes.
OTA & ops
Signed firmware, staged rollouts, rollback. 24×7 monitoring, on-call, runbooks. SLA up to 99.95%.
Deploy
Sensoverse Cloud (default), private VPC, on-prem (air-gapped), or hybrid. Mumbai & Dubai regions.
Compliance
ISO 27001 controls, SOC 2 Type II in progress. Vendor / penetration test reports under NDA.
§05 — Use cases

How customers use it.

Real applications, real outcomes. Every site is engineered — these are reference deployments to anchor a conversation.

ProcessUSE-01
Scenario
Chemical plant — paired in/out flow on reactor feed lines
Outcome
Yield reconciliation error cut from 3.4% → 0.6%
UtilityUSE-02
Scenario
STP outflow polishing — flow + quality co-monitoring
Outcome
CPCB compliance reports auto-generated; audit time -70%
§07 — Devices used

The full flow stack.

Primaries (US / EM / VX), transmitter, edge / RTU, cal kit and the Sensoverse Flow platform. Sized to your pipe count, fluids and integration scope.

Model
Role
Key specs / note
MT-LFS-09-US
Ultrasonic flow primary
Clamp-on or in-lineDN15 – DN1200±1.0% reading · NABL-traceable

The retrofit workhorse. Strap-on transducers in 30 minutes; no pipe cutting, no plant shutdown, no commissioning weekend.

MT-LFS-09-EM
Electromagnetic flow primary
In-line · full boreDN10 – DN1000±0.5% reading

For conductive fluids (>5 µS/cm) — slurry, sewage, effluent, water, weak acids. Bidirectional, no moving parts.

MT-LFS-09-VX
Vortex flow primary
In-line · flangedDN15 – DN300±0.75% reading

For steam (saturated + superheated), compressed gases and low-conductivity liquids. T + P compensation onboard.

MT-LFS-XMT
Field transmitter
4-wire 24 V DC or ACBacklit display + totaliser4–20 mA · RS-485 · pulse · HART

Local indication + scaled outputs. HART option for plant SCADA. NEMA 4X / IP67.

MT-EDGE-X1
Edge / RTU
Modbus + 4–20 mA inputsLocal 30-day bufferMQTT / OPC-UA egress

Survives WAN outages — buffers locally, catches up when the link returns. For air-gapped + remote sites.

MT-CAL-PORT
Field calibration kit
NABL-traceable referenceTouchscreen guided procedurePDF + CSV cert export

On-site re-cal between scheduled factory cycles. Per-meter audit log auto-rolls into the compliance binder.

Sensoverse — Flow
Operator + reconciliation app
Totaliser + paired-meter driftCalibration schedulerPer shift / cost-centre allocation

Operator console for ops + reliability. Auto-generates CPCB / consent-renewal reports for utility outflows.

§08 — Specifications

Engineering data.

// Indicative — full datasheet on request.

Sensor familiesUltrasonic · Electromagnetic · Vortex
Pipe sizeDN10 – DN1200 (variant-dependent)
Accuracy±0.5% (EM) · ±0.75% (VX) · ±1.0% (US)
Repeatability0.2% of reading
Process temperature−20 °C → +160 °C (US / EM) · −40 °C → +250 °C (VX)
FluidsWater · DM · coolant · slurry · effluent · steam · gas
Output4–20 mA · RS-485 (Modbus) · pulse · HART
Power24 V DC · 90–264 VAC option · battery (US)
EnclosureIP67 transmitter · IP68 sensor head
DisplayBacklit 4-line LCD · totaliser + drift
ConnectivityModbus RTU / TCP · LoRaWAN · 4G option
CalibrationNABL-traceable · field cal possible
ApprovalsOIML R117 (US / EM) · ATEX option · IECEx
AuditPer-meter cert + cal history rolled to ERP / PDF
§09 — Deployments

Where it's running, right now.

ManufacturingClamp-on
since 2024

Automotive manufacturer · Central India

Manufacturing · cooling + process water
184
meters online

Clamp-on ultrasonic on chiller lines + process water — no shutdowns. Cycle-time correlation revealed 8% over-supply waste. Caught a chronic 14 m³/h leak in week one.

UtilityCompliance
since 2025

Municipal STP loop · Punjab

Utility · STP outflow + reuse-line
32
meters online

EM flow on STP outlet and reuse-line to landscape. Continuous CPCB evidence; consent-renewal audit completed in 4 days vs 14 in the previous cycle.

ProcessReactor balance
since 2024

Specialty chemicals plant

Process · reactor feed reconciliation
48
meters online

Paired in / out flow on three reactor lines. Material balance tightened from ±3.4% to ±0.6% within 60 days — yield-gap arguments ended at the morning meeting.

§10 — Spec it

Spec a flow deployment in 24 hours.

Send pipe count, fluids, accuracy class and (if you have it) a P&ID. We'll come back with the right family per line, a sized BOM and a fixed-price quote.

Commercial — how we sell it
MOQ1 line / pilot
Lead time4–6 weeks
Warranty2 years on hardware
Made inIndore, India
EngineeringOn-site install + cal kit
Pilot1 paired-meter line · 30 days